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Total steel drum manufacturing line
I. Raw components intake/generation potential
Plate thickness (mm) | Finihed drums (pcs/T) | Production potential (kg/pc) | |
1.2 | 41 | 21.5 | |
1.0B | Up and bottom handles 1.2 | 47 | 19 |
Drum body 1. | |||
1. | 50 | 18 | |
0.9B | Up and base handles 1. | 54 | 16.8 |
Drum entire body .nine | |||
0.9 | 56 | sixteen.two | |
.eight | ninety seven | ten.28 |
II. Full metal drum producing facilities
A. Entrance section gear
1. Decolier
2. Hydraulic Up-coiling gadget
three. Hydraulic supporter
four. Aspect deviation rectifying unit
five. Sizing & flattening device
six. Reducing equipment – for drum human body
seven. Chopping device – for squander sheet
8. Arch shape guiding unit
9. Stac ept vehicle
ten. Hydraulic method
11. Electric control system
twelve. Top & Base go over conveyor device
one.Hydraulic Up-Coiling Device
a) Up-Coiling Assistance System is for storing steel coil and facillitate Content Feed Trolley for offering content.
b) Content Feed Trolley is utilised for have steel coil.. It is operated with hydraulic system to thrust cylinder for
reciprocating linear motion and gear box to produce metal coil in parallel to the centre of uncoiling device so as to
assure the correcting.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor power: 5.0KW
d)Uncoiler capacity: 10t
e)Within diameter: ¢470-520mm, Outside diameter: ≤¢1200
f)Device measurement: 3900x1500x1940(mm), Complete weight: 5T
three.Sizing &Flattening Device
Limited introduction:7 rollers working,servo automated sizing,worm and gear adjust the leveled plate thickness.
Operate:The clearances of up and down rollers can be altered by the upper hand-wheel even though figure can be proven by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Primary technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
4. Cutting Equipment
Perform: Minimize the leveled steel plate into drum entire body.
Major technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor power: 3.0KW
d)Reducing capacity:≤20 times/min
e)Equipment dimension:1800x950x1500(mm),Overall excess weight: 3T
5.Hydraulic Station
Operate:Give oil for the oil cylinder of decoiler, lifting unit,uncoiling supporter,and overturn machine to make certain stably doing work.
Major technics:
a)Motor energy:7.5KW
b)Equipment measurement:800x800x1500(mm),Complete bodyweight: .5T
6.Electrical Management Program
Purpose: Handle the decoiler,flattening equipment and other entrance section equipments doing work.
B. Include products
one. Leading & Bottom protect mould
2. Double loc ept mould
3. 63T pressing equipment
4. 160T pressing device
5. Pre-coiling & Gluing equipment
one. Best & Base go over mould
Short introduction:Equipped with two sets of 160T urgent devices
Perform: Punching the base protect
Primary technics:
a)Motor power:18.5KW
b)Wor ept capability:5-26 pcs/min
c)Device size:2185x1420x3070(mm),Total excess weight: 14.5T
2.Drum Injection Mould
Limited introduction: Geared up with one particular set of 63T urgent machine
Double punching mould: punch oil filler and breathable mouth of the bottom cover.
Device dimensions: 710x480x300(mm)
Total weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base include.
Equipment dimensions: 710x480x300(mm)
Complete weight: .5T
Principal technics:
a)Motor energy: 11KW
b)Machine dimension :1800x1232x2550(mm)
c)Total fat: 5.5T
3.Pre-Coiling & Gluing Device
Brief introduction: Pre-coiling machine for the base include, cylinder push the cam to function, computerized glue- spaying program.It has rewards of basic safety,stablity, clean edging.
Main technics:
a)Device dimensions:1600x1400x1350(mm)
b)Whole excess weight: 4.5T
C. Middle part products
one. Stac ept desk
two. Circle-rolling machine
three. Seam welding device
4. Edging & Beading device
5. Corrugation (W Rib) equipment
6. Edge-curling device
7. Express gadget
8. Electrical control system
9. Leakage chec ept device
1.Circle-rolling Machine
Brief introduction:3 rollers operating.
Primary technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor power:1.5KW
e)Device size:2200x750x1300(mm),Whole weight: 1.5T
two.Seaming Device(BH-a hundred and fifty-5Z)
Quick instruction:This automated seaming equipment dismisses the spot welding procedure,it is our recently developed drum seaming device.All of factors adopts domestic exceptional uncooked substance,cupreous welding rollers.
Primary technics:
a)Welding Machine capability:150KVA
b)Driving kind: pneumatic
c)Present: alternating recent
d)Frequency variety: high frequency
e)Wor ept concept : contravariant
3.Edging&Beading Device
Short introduction:controlled by PLC,hydraulic drive
Major technics:
a)Beading top:≤14mm
b)Drum height:894-905(mm)
c)Hydraulic program force:8Mpa
d)Air stress:.1Mpa
e)Device dimensions:3700x700x1600(mm),Complete excess weight: 5T
Hydraulic Station:
Major technics:
a) Equipment size: 1800x860x1700 (mm)
b) Total bodyweight: 1T
c) Motor energy: 22KW
four.Corrugation (W rib) Equipment
Short introduction:controlled by PLC,hydraulic travel
Principal technics:
a)Corrugating height:≤3mm
b)W rib height:≤9mm
c)Drum height:884-895(mm)
d)W rib area:280mm
e)Motor electrical power:11KW
f)Device dimension:4500x650x2100(mm),Whole fat: 7T
Hydraulic station:
a)Equipment measurement:1800x860x1700(mm)
b)Whole bodyweight: 1T
c)Motor electricity: 7.5KW
5.Edge-Curling Equipment
Short introduction:controlled by PLC,hydraulic drive,7 levels edge curling.
Main technics:
a)Drum top:886-897(mm)
b)Motor electricity:45KW
c)Device size:4800x1300x2200(mm),Overall excess weight: 13T
Hydraulic station:
a)Machine size:1800x860x1700(mm)
b)Whole fat: 1T
c)Motor energy: 7.5KW
six. Leakage Chec ept Equipment
Quick introduction:Handbook/computerized control,pneuma lock.
Major technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Stress:.03Mpa
d) Equipment size:2530x700x1100(mm),Overall weight: 2T
7.Multi-segment Express Device
Brief introduction:Convey the drum body to be edged,beaded,Corrugated W rib strengthened and sealed bottom protect with PLC controlling.
Main technics:
a) Motor power:4.0KW
b) Equipment dimension:11000x2100x1000(mm)
c) Overall excess weight: 3T
D. Rear part equipment
one. Entrance section trans-line
2. Degreasing & Phosphorization space
3. Washing & Drying space
4. Overturn tools
five. Portray space
six. Front drum-separation machine
7. Drying place soon after painting
8. Bck drum separation machine
9. Air cooling system
10. Rear section trans-line
eleven. Electrical handle system
1. Degreasing & Phosphorization Room
Quick introduction: This element is employed to transport the drums,managed by PLC, adopts spraying device to computerized cleanse the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts superior metal, inwalls are created of 1mm steel plate.
Primary technics:
a)Machine dimensions:36000x2110x2060(mm)
b)Complete fat: 30T
2. Washing & Drying Room
Short introduction:Drying the water on the surface area of the drum, managed by PLC.The complete machine adopts fuel heating products.Admirer is mounted on the leading of the place, so that sizzling and cycling wind can be produced to velocity up the drying.
Major technics:
a) Motor power:25KW
b) Device size:20000x1920x3600(mm)
c) Complete bodyweight: 25T
3.Painting Room(double colours)
Function: The conveyor unit is controlled by PLC, rotating table make the drums closely, portray system paint the drums in & outdoors with the spray gun. A single colour or various can be different. Manner of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Painting products is made of Chang Jiang.
Primary technics:
a) Motor energy: 55KW
b) Machine measurement: 7400x4990x3600(mm)
c) Total bodyweight: 15T
four.Entrance Drum Distributor
Purpose: Transportation the drums to the conveyor line of outside the house painting&stiffening space, the cylinder is controlled by PLC.
Primary technics:
a) Motor power: 2.0KW
b) Device measurement: 1500x1050x800(mm)
c) Overall weight: 1T
5.Drying Line after Portray
Function: The conveyor unit is controlled by PLC, adopts fuel heating inwall of the place is geared up with heating tubes. Supporter is put in on the best of the area, so that dry the paint.
Primary technics:
a) Motor energy: 35KW
b) Machine dimension: 36000x2100x4300(mm)
c) Whole excess weight: 30T
six.Down-drum Roller Trans-line
Operate: The gadget transports the dried drums to the floor.
Principal technics:
a) Motor electricity: 1.5KW
b) Machine measurement:2000x900x800(mm)
c) Overall weight: .3T
seven.Overturn Equipment
Perform: Alter the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Principal technics:
a) Machine dimension: 1400x690x850(mm)
b) Complete excess weight: .5T
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